This equipment can be used for making distilled spirits such as whiskey,rum,brandy,tequila etc.More details can be discussed according to your needs.
Configuration
Working Capacity of still pot: | 1000liter | ||
Material of still pot: | stainless steel 304 | ||
Heating Method: | by steam or electrical heating | ||
Material of goose neck: | copper | ||
Gin basket: | glass shell/copper mesh | ||
Material of distillation column | red copper | ||
Dephlegmator: | copper | ||
Condenser: | stainless steel 304 | ||
Parrot outlet | stainless steel 304,glass and red copper | ||
Support: | stainless steel 304 | ||
CIP pump and pipe: | Ex-proof motor with stainless steel 304 pipe |
Our equipment can be custom made according to your specific requirements.More details you can be discussed if any interests.
my phone number/wechat/whatsapp: 0086 18105878807
Structure:with jacket layer and insulation;
Material: red copper/SUS304 for choose
Heating method: by steam/electrical heating elements
Top of pot with whole glass manway,inlet,safety valve, thermometer,pressure gauge and liquid return back hole.
Top with agitator can be used to distill any wash,even washes full of fruit pulp or grain mash can heated in this configuration of boiler without any risk of burning on bottom of pot.Also,by constantly agitating the wash throughout the distillation run,the distillery can save 20% on the heating required to perform the distillation.
Motor voltage:can supply to you
Motor certificate: UL/CSA/CE option
It is technically an expansion chamber,and it is usually a nearly spherical dome that sits directly on top of the boiler,it passes through a comparatively narrow passage way into the larger volumn of helmet.This results in a sudden reduction in pressure,which helps hold back higher~boiling compounds while allowing desirable aromatics and flavors to continue up the column.this is the key to producing a truly excellent spirits.
Glass/SUS304/Red copper column ,inside with red copper filter basket.
The vapor from the helmet rises into the column, the column is positioned beside the boiler, the reason is the still would stand too high for most facilities if the column were stached on top of the helmet,or even on top of the boiler. within the column are bubble cap trays, the vapor rises up the tube inder the bubble caps and bubbles out from under the cap and through the standing liquid on each tray. The standing liquid overflows at a certain depth to the next tray beblow
a reflux condenser at top of distillaction column that sends distillate back toward the boiler,
with a cooling water linlet and a cooling water outlet,
top with a thermometer or back with thermowell
Material: SUS304/red copper for choose.
Structure:tube type heat exchanger
Hot vapor are cooled and condensed into liquid.
with a cooling water linlet and a cooling water outlet,
top with a thermometer or back with thermowellMaterial: SUS304/red copper/glass for choose.
Which be put at bottom of column as CIP tank
and at bottom of condenser as spirit storage tank.
inside of spirit storage tank, there also can make two small tank to storage head and tail,total 3 storage tank for head,heart and tail.
We can also supply mash tank,fermenters,wine tanks,spirit storage tank.
Used to convert barlcy grain starches to sugars.
Fermentation of the wash
Collection of "low/high wine"spirits
By LCL(less than a container)
If your order less than a container, we will packed in plywood case.
By FCL(20/40/45 feet container)
If your order fit in a container, If container is too tigher,we will use pe film for packing or pack it according to customers special request.
ISO
CE
TUV
1.Do I need permits?
Yes there may be many permits required to start a new distillery depending on where you are located. Besides the federal permitting with the Alcohol and Tobacco Tax and Trade Bureau (TTB) there may be state and local laws requiring permits.
2.Do you offer any type of warranty or technical support?
We offer two(2) year limited warranty. We are always available by phone or email for technical support.
3.Why do I need copper?
Copper provides an essential chemical reaction, especially at lower proofs, that removes sulfides while the alcohol is in vapor form.Copper has the ability to react with many sulfide compounds, such as sulfides or mercaptans, which are normally present in fermented mash, making them insoluble and removing them from the high wine vapor. As this chemical reaction proceeds within the still, a bright copper surface becomes very dark in color. For continuation of effective scavenging, it is necessary periodically to clean the still to remove these black deposits.
4.Will someone from DYE come and set the equipment?
While it is not included in the price, we absolutely can. Installations which include assembling and leveling equipment, are done on a time and material basis. A rate sheet for your area can be provided upon your request.
5.Will someone from DYE train me on how to oerate the equipment?
Because we specialize in equipment design and manufacturing, we recommend contacting a consultant regarding your particular product line. While we offer general guidelines, a consultant will be able to offer a more specific set of instructions, often tailored to the product(s) you plan on producing.
6.Fast Detillery time
we know some suppirt from USA and Germany, the delivery is 6~12months, but our delivery time is 45~60days,
7.How is it made?
Malting-Mashing-Fermentation-distillation-Maturation-Blending-Bottling
Contact me for detailed process file by PDF.
8.Which is better and more productive – a Reflux Still or a Pot Still?
Both types of Still will remove the alcohol from a wash or mash, therefore the productivity is basically the same.
A Reflux Still refines the distillate to a high degree, producing a distillate of very high alcohol content with very little of the ‘character’ of the wash or mash coming through. A Reflux Still is a must for producing neutral spirit or Vodka.
A Pot Still produces a distillate with much lower alcohol content but with a correspondingly increased level of the ‘character’ coming through. This is important for distilleries producing Spirits such as Whisky, Tequila and Rum etc. where the character of the base ingredients is required in the final product.
9.How difficult is it to make spirits at home?
It is really simple to make spirits you will love to drink. It is an easy 4 step process.
Firstly the sugar and water is turned into alcohol by fermenting with yeast. Secondly, you separate the purified alcohol from the water in the wash by distilling. Distillation is done by heating the wash in a still, boiling off the alcohol and condensing the vapour back into a liquid. Thirdly, use a carbon filter to filter out most of the remaining trace impurities. You will now have a clean spirit at 40% with no flavours or tastes.Finally, simply add your favourite spirit or liqueur essence to make your favorite, scotch bourbon rum or liqueur. There are hundreds to choose from