cheese production line cheddar cheese machine mozzarella cheese processing equipment
Specific Description
Dairy processing lines mainly use fresh cow or goat milk etc as raw material through different processing method, which can be manufactured into various food products.
You can use cow milk, goat milk, camel milk and mare's milk etc as raw material, through clarification, cream separation, pasteurization, homogenization, degassing, fermentation, blending, UHT sterilization, filling etc flow procedure, and filling them into Pre-pak pouch, Brick-shape carton, Plastic bag, Gable top bag, plastic cup, plastic bottle etc containers, which can get various types of finished products like pasteurized milk, pure milk, yogurt, flavored milk, milk beverage, condensed milk, single cream, butter, milk slag, cheese etc, and their shelf life can be ranged from 2 day or even 2 years.
DEscriptION
Characteristics:
Processing capacity can be ranged from 2T/Day to 1000T/Day.
You can process cow(goat)milk etc into various liquid or non-liquid dairy products.
High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
PLC control the whole production line, saving labor force and facilitate production management.
Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
ADVANTAGES AND STRONG POINTS
Technical parameters
Raw material | Fresh cow(goat)milk and milk powder |
End product | Various pure milk, yogurt, flavored milk, milk beverage, butter, cheese etc |
Capacity | 2T/D – 1000T/D |
End product package | Pre-pak pouch, Brick-shape carton, Gable Top bag, plastic bottle, plastic cup, glass bottle etc |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER |
A | milk reception unit | ||
A-1 | loadometer | maximum weighing 30T | |
A-2 | distribution plate | material-touch SUS304 stainless steel,six holes | |
A-3 | electron pound scale | maximum weighing 1000KG | |
A-4 | milk weighing tank | 500L | material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball |
A-5 | milk acceptor | 1000L | material-touch SUS304 stainless steel,single layer,CIP cleaning ball |
A-6 | milk pump | 10T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
A-7 | twin piping filter | 10T/h | SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh |
A-8 | plate cooler | 10T/h | material-touch SUS304 stainless steel,one section,temperature change=16℃,outlet milk temperature is 4℃ |
A-9 | storage tank | 10000L | material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
A-10 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
B | raw milk pre-pasteurization unit | ||
B-1 | plate-Pasterlizer | 5T/h | SUS304 stainless steel,plate type,85℃-95℃,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
B-2 | cream separator | 5T/h | disk separator,auto control,three-phase,started with frequency conversion,self-discharging |
B-3 | high pressure homogenizer | 5T/h | (starting box included) |
B-4 | storage tank | 5000L | material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
B-5 | milk pump | 10T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
C | cream storage and pasteurize unit | ||
C-1 | cream storage tank | 1000L | material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
C-2 | rotary pump | 0.5T/h | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
C-3 | rotary pump | 2T/h | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
C-4 | plate-Pasterlizer | 0.5T/h | material-touch SUS304 stainless steel,plate type,85℃-95℃,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
D | blending unit | ||
D-1 | blending tank | 3000L | material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs |
D-2 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
D-3 | plate heater union | 5T/h | material is SUS304,one section,heating with hot water,temperature change:50℃,automatic temperature control |
D-4 | high-speed emulsification tank | 1000L | material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs |
D-5 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
D-6 | double pipe filters | 5T/h | material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes |
D-7 | operate platform | SUS304,1200*1200*1200mm | |
E | yogurt sterilizing,homogenizing unit | ||
E-1 | Yogurt Pasterlizer | 3T/h | material-touch SUS304 stainless steel,plate type,95℃,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
E-2 | high pressure homogenizer | 3T/h | 25MPa,(starting box included) |
E-3 | temperature holding | 3T/h | material-touch SUS304 stainless steel,holding 300S |
F | high level storage and fermentation unit | ||
F-1 | fermentation tank | 2000L | material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs |
F-2 | operate platform | SUS304,8000*800*1600mm | |
F-3 | high level platform | SUS304,9000*3500*2200mm | |
G | yogurt and cream filling unit | ||
G-1 | plastic cup filling machine | auto filling, auto sealing, each cup 200ml, speed 4000cups per hour | |
G-2 | plastic bottle rinsing machine | 2000bottle/hour, bottle volume is 1L, bottle rinsing | |
G-3 | plastic bottle filler | 2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1 | |
G-4 | manual bottle loading platform | SUS304 | |
G-5 | air conveyor | SUS304,5 meters long,include air fan | |
G-6 | conveyer belt | SUS304,(including power head),40m | |
G-7 | sleeve labelling machine | SUS304,5000pcs/h | |
G-8 | shrink lable machine | SUS304, steam heating,5000pcs/h | |
G-9 | film wrapper | 5000BPH | |
G-10 | printer | ||
H | aseptic birck filling unit | ||
H-1 | UHT sterilizer | 2T/h | tub-type,sterilzing temperature 137 ℃,holding time 4S,full automatic control |
H-2 | full-auto vacuum degasser | 2T/h | full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device |
H-3 | high pressure homogenizer | 2T/h | 40MPa,(starting box included) , |
H-5 | bricks aseptic filling machine | 1000ml/bag 2000 piece per hour | |
H-6 | cap machine | ||
H-7 | conveyor | SUS304, 8 meters | |
H-8 | printer | ||
I | Ice cream processing unit | ||
I-1 | HIGH SPEED MIXING TANK | V=300L | |
I-2 | CENTRIFUGAL PUMP | Q=3t/h | SUS304,Pump Head 24M,Hard Alloy Mechanical Seal |
I-3 | TUB FILTER | Q=3t/h | SUS304,100 mesh |
I-4 | HIGH PRESSURE HOMOGENIZER | Q=250L/h | SUS304,25MPa |
I-5 | AGING TANK | V=200L | SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet |
I-6 | CENTRIFUGAL PUMP | Q=3t/h | SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
I-7 | ICE CREAM FREEZER MACHINE | Q=300L/h | SUS304, |
I-8 | ICE CREAM FILLING MACHINE | Q=300L/h | SUS304 |
I-9 | FAST COOL ROOM | V=15M3 | Cool with freon,working at -28℃ |
J | full auto CIP system | ||
J-1 | full-auto CIP system | 4×3T | outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks |
J-2 | return pump | 20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
Part2: accessory equipments and Installation | |||
Flow No. | Name | Model | Main technical parameters |
A | boiler system | ||
A-1 | fuel boiler host | 2T/h | Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps |
A-2 | boiler auxiliaries | including fuel tank, refuelling plane, sampling device | |
A-3 | boiler installation | including installation material, quick-wear parts, test fee etc | |
B | conpressed air system | ||
B-1 | low-pressure compressor | 1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter | |
C | tower water system | ||
C-1 | cooling tower | 100T/h | circulation water capacity 100T/H, hot water temperature 37 ℃, cooled wate temperature 32 ℃ |
C-2 | tower water pool | 3000L | SUS304, single layer |
C-3 | water pump | 100T/h | vertical multistage pump, lift 32 meters |
C-4 | tower water control system | cabinet material is SUS304, including the control of cooling tower, water pump | |
D | ice water machine system | ||
D-1 | ice water machine unit | Refrigerating capacity 300000 calories, water-cooled, full automatic control | |
D-2 | ice water pool | 10000L | SUS304 |
D-3 | water pump | 100T/h | vertical multistage pump, lift 32 meters |
D-4 | ice water control system | cabinet material is SUS304, including the control of ice water system, water pump | |
E | water treatment system | ||
E-1 | water treatment machine unit | 10T/h | including sand filter, carbon filter, ion exchange, first stage RO system, automatic control |
E-2 | water tank | 10000L | SUS304, single layer |
packaging details: 1.the equipment will be first wrapped by plastic film
2.then we will make sainless steel supported with styrofoam on it under the equipments
3.lastly the equipment will be put in wood crates
Engineer will be sent for the commissiong work and also be responsible for trainment of customer's workers.
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.