Rubber Interlocking Tile Making Machine
Features of Rubber tile making machine
1. Rubber tile making machine is used to make various types of floor tiles with different diamter as you required. With one set Vulcanizing machine, we can make many types tiles only by changing the moulds.
2. We can customize the moulds according to your special requirments.
3. This kind machine has three different types, frame type, pillar type and jaw type. It is high efficient with large output, automatic controling, easy operation and safety guaranteed.
4.The working layer can be designed as customer's request, 2, 4, 6, etc
5. We have got CE, ISO, SGS.
Flow chart of rubber tile making machine:
A. Mixing: Pour the rubber granules and coloring pigment into the rubber mixing machine, with some adhesive, then begin stiring. It will take 4-6 mins to be done.
B. Weighing: weigh the stirred rubber powder according to the floor tiles thickness you want to make.
C. Paving and Pressing: pour the needed quantity rubber powder into the mould, and float it by trowel. On the bottom , can be with some coarse and black rubber powder, but on the surface should be with fine and colored powder, it can ensure your tiles quality.
D. Vulcanization Moulding: Put the mould on the vulcanizer layer, generally , it take 3-8 mins to make the tiles, time difference based on the thickness of the tiles you ready to make. After finished, it will automaticlly separated, then put it somewhere to dry.
E. Inspecting: Inspect the tiles' surface . If no aberration, no flaw, then it is of high quality products.
The plate vulcanizer is used to press the rubber tiles and rubber mats, it is good for using the recycling rubber.
Moulds could be produced as customer's requirement
Main Technical Data:
Model |
XLB-D400x400 |
XLB-D500x500 |
XLB-D600x600 |
Total Pressure |
0.63MN |
0.63/1.0MN |
1.0MN |
Max Hydraulic Pressure |
16Mpa |
16Mpa |
16Mpa |
Heating Platen Size |
400x400mm |
500x500mm |
600x600mm |
Space of Heating Platen |
125mm |
125mm |
125mm |
Working layers |
2 |
2 |
2 |
Plunger Stroke |
250mm |
250mm |
300mm |
Total Heating Power |
9Kw |
10.8Kw |
18.9Kw |
Pump Power |
1.5+1.1kw |
1.5+1.1kw |
3+3kw |
Dimension |
1680x430x1500mm |
1780x530x1600mm |
2260x630x1800mm |
Weight |
1500kgs |
2000kgs |
3500kgs |
1.Material of steel plate:
We use hight quality carbon steel Q-235(produce by Jigang Group Co.,Ltd which is a famous company) ,more thicker than other supplier,after shot blasting ,smooth, it is strong enough than common steel
2.Weldment of frame : world technique
Welded together as a whole part,Stewing fire treatment after weldment.
(Carbon dioxide gas shielded welding,alloyed welding wire).
submerged arc welding, VSR treatment after weldment.
3.Piston:
the material of plunger is Chilled cast iron, after polishing,grinding treatment and resist compression test,make the surface smooth,anti-abrasion,durable.
4.Heating way&precision temperature control:
Steam ,oil or Electric (We use high quality hot platen and heating pipe to keep heating stability and uniformity)
range of temperature:0-300 °C (can be adjustment if you need 400 °C ,we can do it )
Plate temperature tolerance: ±0.1°C (very precise)other factory just is ±3°C
Also we can produce the machine with water cooling system.
5.Hydraulic system: (PLC control)
the professional hydraulic components, stable and reliable and quality .Pressure sensor control system pressure and never off pressure.