Gas assisted injection mold for Safety baby seat
Gas Assist Injection Molding EfficiencyGas assisted injection molding eliminates molded-in stress that can result in warp, sink marks and variable dimensions in conventional injection molded products. The results are a higher quality molding, stress free, with faster cycle times and greatly expanded design options. We help you reduce costs and become a preferred molded part supplier to your customers.
Gas Assist injection moulding advantages
Elimination of sink marks.
Avoidance of plastic packing from the moulding machine.
Reduced in-mould pressures by up to 60%, and therefore reduced press lock forces enabling larger
The use of the gas injection moulding as a means of transmitting pressure uniformly throughout the moulding.
mouldings on much smaller machines.
Reduced power consumption.
DIN Mould company can customized plastic parts for customer,possesses advanced Injection Molding Machines,such as 2000 T, 1250T, 780T, 450T, 360T, 250T, 110T, 80T, etc in injection molding.
It also comes with one gas-assisted injection equipment, which can produce roof handle products such as hollow.
Processing |
Time |
Prepare Steel |
days |
CNC Machining |
days |
Precision CNC Machining |
days |
Drill |
days |
Polishing |
days |
Assembling and Fitting |
days |
T1 mould test |
days |
Odin Mould Quality Control:1.Mould Material Q/C - Mould Steel Checking(Hardness, flaw detection) - Mould Standard Spare Parts Checking(hardness, size, flaw checking) 2. Mould Making Process Q/C - design checking (part design, mould design, mould engineering drawing) - Each part of mould's size checking after machining according to 2D drawing - mould testing(check mould running condition and first mold testing sample)Mould Packaging and ShippingPainted with Anti-rust oil + Plastic film + Strong Wooden Box/Pallet.
Sent together with the mould:
a) Mould manual instruction
b) engineering drawing in flash disk
c) one more set of mould spare parts: heater, ejector pin, bush, water Nozzle, water pipe, hanging ring.
d). Mold P/L strap(s) installed and tightened.
e).Markings for waterline,identification,eyebolt etc. Stamped.Odin Mould Service:*ODIN company every 10 days, will provide photos for customer show them tooling process
*ODIN company will send samples to the customer to check and amend the requirements.
*ODIN company will send mould test report and video.
Component Standard:
Standard mold: JIS, AISI, DIN
Standard for Mold Base:
DME, Hasco, LKM
Standard for Mold Component:
DME, Hasco, Rabourdin, Progressive, Daido
Design Capability:
Analysis the CAD from client and give feasible proposal
Modify the CAD after get client confirmation
Start tool design and modify the desgn base on feeback from client
Submit all the 2D/3D drawings to client
Software using
UG-NX4.0-10.0
Mold Flow 2012
Auto Cad
P.O. Procedure:
Involved departments have a meeting to optimize the mold design .
Project Manager is appointed
Mold design in process and approval
Weekly report is submitted with digital
pictures.
T-1 samples with FAI is submitted
Final tooling checking after part
approved.