Fully Automaic Continuous Tyre Pyrolysis Machine,Tire Recycling
Introduction of Fully Automaic Continuous Tyre Pyrolysis Machine,Tire Recycling |
Reactor | 1. Made by Q245 boiler plate. 2. Auto-welding both inside and outside 3. With rock wool insulation board |
Auto-feeder | 1. 50 ton hydraulic pressure 2. Can feed all types of materials 3. Save labor and save time |
Catalyst chamber | 1. Improve oil yield and oil quality 2. Reduce the speed of oil gas so that it can be better cooled |
Oil-water separator | 1. Separate oil and water 2. Collect heavy oil 3. Water sealing design keep safety |
Condenser | 1. The oil gas is cooled separately by small pipes inside condenser 2. Light oil is collected here |
Vacuum device | Keep machine running under normal pressure |
Anti-back fire device | 1. Recycle residual gas to furnace as fuel 2. Water sealing design prevent tempering |
Dust removal device | Dispose of flue gas caused by using coal, wood, oil or natural gas. |
Outstanding Features:
- Adcanced technology,fully automation.
- Large capacity,high oil yield,good oil quality,high profit.
- Low cost in operation.No need energy to heat the reactor,generated sync gas is enough,less manpower.
- Low requirement on the raw materials,no need tiny granule,<=10cm pieces acceptable for running.
- With CE.ISO.BV.TUV.SGS Certificates.
The 3D Photo
Security of the continuous waste plastic recycling machines:
1.. Satisfied quality during manufacture: both sides of the steel with slope surface forfull welding, and 4 times
welding totally done to ensure the best quality.
A.For inside part of the reactor, first welding after rolling to regulate and fix the reactor by hand, second
manual welding for filling, third welding for overlay.
B.For the outside part we adopt automatic submerged welding technology forstabling and appearance.
3.. All of the containers such as the tanks, gas separators, condensers, etc. will be tested after manufacture to ensure NO LEAKING AT ALL.
Environmental-friendly:
Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke, meeting environmentalprotection standard; the smoke after scrubbers looks like steam. As for the emission standard, please refer to our SGS emission report.
Smell during operation: Fully enclosed during the operation, only white steam from the chimney can be seen, no smell except the rubber or oil itself taste during the feeding or pumping out or in from the oil tanks.
Water pollution: During the operation, the water we use is recycling one to cool down the gas-oil and convert into liquid oil in the condensers. No pollution at all.
Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires
which can be deep-processed or sold directly with its value.
Auto-loading in
The heating system
Condensers and Oil Tank
Technical parameter
NO. | ITEM | Technical Parameter |
1 | Suitable Raw Materials<=5cm | Small pieces of Waste tyre,rubber,waste plastic<=10cm |
2 | Operating Mode | Fully Continuous Opreation |
3 | Structure | Horizontal Type |
4 | Loading and discharging | Fully automatic feeding and discharging under high temperature at same time |
5 | Capacity(24h) | 8-20Mt |
6 | Work Pressure | Slightly Negative Pressure |
7 | Oil Yield of tyres | 40%-45% |
8 | Reactor Rotation Speed | 1R/M |
9 | Power | 50-60kw/h |
10 | Cooling Method | Cycle water |
11 | Type of Drive | Sprocket Wheel |
12 | Heating Method | Hot Air |
13 | NoisedB(A) | <=85 |
14 | Main Reactor Weight(Mt) | 15-18Mt |
15 | Total Weight(Mt) | 30—40Mt |
16 | Installation Space Required | 60m*30m |
17 | Manpower | 2/shift |
18 | Shipment | 1*40FR+3~4 HC |
19 | Delivery time | <=70Days |
After Sales Service
1.. Quality warranty period: 1~3 years warranty for the main reactor of pyrolysis machines and the chamber of the distillation machine according to different models, and lifetime maintenance for complete set
of machines. Engineers available for oversees service, any problem you need us to be in your site, we will send engineer to you.
2.. According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3..Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
Introduction of our company: