Equipment list of PET bottle hot filling juice beverage processing line |
Flow No. | Name | Size | Brief Specification |
A | hot water generating system |
A-1 | hot water tank | V=2000L | SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator |
A-2 | hot water pump | Q=5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal |
A-3 | plate heater | Q=5T/h | SUS304 stainless steel, use A3 supporter,cladding with stainless steel, use steam for heating, hot water,one stage,hasp type gasket sealed |
A-4 | temperature control system | Q=5T/h | Germany Burkert steam regulating valves, UK Spirax Sarco steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in China |
B | sugar and glue melting and mixing system |
B-1 | high speed emulsification tank | V=1000L | SUS304,double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation |
B-2 | high speed mixing tank | V=1000L | SUS304,double layer with PU insulation, quadrate shape,high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation |
B-3 | CIP return pump | Q=20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
B-4 | milk pump | Q=10T/H | SUS304 stainless steel,pump lift 36M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
B-5 | platform for mixing material | | SUS304,stainless steel stairs and handrail, stainless steel checkered plate on surface, 3500*1000*1000mm |
B-6 | duplex filter | Q=10T/H | SUS304,tube type,100M |
B-7 | plate cooler | Q=10T/H | SUS304,A3 supporter,one stage, cool by tower water, hasp type gasket sealed |
C | juice concentrate blending system |
C-1 | vertical type screw pump | Q=2T/h | food sanitary grade, manual adjustable |
C-2 | blending tank | V=6000L | SUS304 stainless steel,single layer,top off- center vertical agitator 36rpm,airtight manhole,conical head,CIP spraying ball,glass tube level indicator, breather valve,supporters with adjustable feet |
C-3 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
C-4 | CIP return pump | Q=20T/H | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
C-5 | duplex filter | Q=10T/H | SUS304,tube type,100M |
D | pasteurizer,degassor and homogenizer system |
D-1~7 | tubular sterilizer | Q=6T/h | milk enter at (25~30°C)- degass at (70°C)-homogeninze at(65°C)-sterilization at 137°C hold for 15S- discharge at (85-92°C),product return at 30-40°C, fully controlled by PLC, with frequency inverter, this machine used for hot filling |
D-2 | degassor | Q=6T/h | fully auto controled, include pressure transmitter and water ring type vacuum pump |
D-3 | homogenizer | Q=6T/h | working pressure 25MPa,include frequency inverter, and liquid pressure control, starting box |
E | PET hot filling system |
E-1 | equipments before PET hot filling | Q=6T/h | include bottle blowing machine, air delivery duct,Vial distributing machine,capper,cap cleaning belt etc. |
E-2 | PET filling machine | Q=6T/h | 12000P/H,hot filling |
E-3 | processing system after filling | Q=6T/h | include turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc. |
F | semi-automatic CIP system |
F-1~7 | semi-automatic CIP system | 3×1500L | Germany Burkert temperature auto control system, heating by tube,acid/alcali concentrate adding system,plastic buket 80L×2SUS304,semi-automatic,one line |
F-8 | CIP return pump | Q=10T/h | SUS304,pump head 36M |
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