Food Spray Dryers (flavoured protein spray dryer)
YPG Series Pressure Spray Dryer
Working principle
The solution, emulsion, suspension liquid or slurry are sprayed into fine beads in the hot air, going down from the top of the drying chamber to the bottom, the water will be evaporated to and the product becomes powder or granular product.
Induce hot air from the top of drying tower, at the same time, pump the material liquid to the top of the tower by screw pump or peristaltic pump, the feeding solution becomes into fine beads or small droplets through the atomizer. When the droplets meet the high temperature hot air, the water will be evaporated immediately, and the material liquid is dried into dry product in a very short time, the product is discharged from the bottom of the drying tower, or from the cyclone (depend on the configuration). When the hot air contacts with the droplets, the temperature declines significantly, and the humidity increases greatly, and then will be exhausted by exhaust fan. The fine powder in the air will be collected through different separating devices
There’re different fine powder separation and recovery devices, such as cyclone (the common type and various combination type), bag filter, cyclone + bag filter, cyclone + wet scrubber, and bag filter + wet scrubber etc. We should different fine powder separation and recovery devices as per the characteristics of product and requirements of customer.
Depend on the product features and requirements, we might install secondary drying and cooling system (such as ZLG vibration fluid bed or pneumatic transportation), formulation system or powder sieving system etc after the spray dryer, or dehumidifier.
Applications
Food Industry: whole milk powder, cocoa milk powder, milk substitute, egg white (yolk), etc. armpit prion, Oats, chicken juice, instant tea, seasoning meat, protein, soybean, peanut protein, protein hydrolyzate, etc. Corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, pumpkin powder, etc.
Pharmaceutical products: Chinese traditional medicine extract (herb extract), medicine colloid, yeast, vitamins, antibiotics, amylase, lipase, etc.
Plastics resin: AB, ABS emulsion, urea-formaldehyde resin, phenolic resin, dense plastic (urea) formaldehyde resin, polyethylene, polyvinyl chloride, etc.
Detergent: advanced washing powder, normal washing powder, soap powder, soda powder, emulsifiers, brighteners, phosphoric acid agents.
Chemical Industry: Sodium fluoride (potassium), alkaline dyestuff and pigment, dye intermediates, Mn3O4, formic silica acid, catalyst, sulfuric acid agent, amino acids, silica, etc..
Ceramic: aluminum oxide, ceramic tile material, magnesium oxide, talc, etc.
Features
1. The dry speed is fast and suitable for drying thermal sensitivity material particularly.
2. The finished product is ball granile with uniform size. Its fluidity and solubility are good. The purity of product is high and its quality is good.
3. It applied scope is wide. According to the characteristics of raw material, it can use hot air to dry and can also use cool air to granulate. It has strong adaptability to raw materials.
4. Its operation is simple and stable and its control is simple and convenient and is easy to realize automatic operation.
Item | YPG-25 | YPG-50 | YPG-100 | YPG-150 | YPG-200 | YPG-300 |
Air inlet temperature | 140-550°C, adjustable as per production requirements |
Air exhaust temperature | 70-110°C, as per production requirements |
Nom. water evp capacity (kg/h) | 25 | 50 | 100 | 150 | 200 | 300 |
Heating method | Steam + electric heater, diesel oil, natural gas or coal etc |
Diameter of tower (mm) | 1,200 | 1,400 | 1,600 | 2,200 | 2,600 | 3,200 |
Overall dimensions (mm) | 5×4×12 | 6×4×13 | 6×4×15 | 8×4.5×19 | 10×5×20 | 12×6×22 |
Product collection rate | 95-99.9%, as per customer’s request and property of product |
Item | YPG-18000 | YPG-20000 | YPG-23000 | YPG-25000 | YPG-28000 | YPG-30000 |
Air inlet temperature | 140-550°C, adjustable as per production requirements |
Air exhaust temperature | 70-110°C, as per production requirements |
Nom. water evp capacity (kg/h) | 18,000 | 20,000 | 23,000 | 25,000 | 28,000 | 30,000 |
Heating method | Steam + electric heater, diesel oil, natural gas or coal etc |
Diameter of tower (mm) | 19,000 | 20,300 | 21,800 | 22,800 | 24,000 | 25,000 |
Overall dimensions (mm) | Should configured as per the detailed requirements and workshop available |
Product collection rate | 95-99.9%, as per customer’s request and property of product |
Notes:
1. The nominal water evaporation capacities are calculated based on air inlet temperature of 350°C, and air exhaust temperature of 85-90°C.
2. About product collection rate, we have different options to meet customer’s requests as per the property of the property.
3. We have the biggest and most advanced trial machines in our lab to make trial for the customer, so to make sure that all the requirements are met.
4. When to the design of our machines, we not only consider to meet the customer’s production requirements, but also to lower down the energy consumption. With the same specifications, we could provide energy saving solutions.
Changzhou Jinqiao Spray Drying and Engineering Co., Ltd