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ZHANGJIAGANG GIHUA MACHINERY CO., LTD.
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Corrugated Machine Price / Corrugated Iron Sheet Roll Forming Line / Machine to Make Corrugated Wave
OverviewProduct HightlightsProduction CapacityPower(W)Warranty 8-15m/min5.5KW-- SpecificationsCondition:NewApplication:Roof and wallAutomati
$16000 /
Product Details
Transaction Comments
Product Description
Ⅰ: General properties
Bending precision: the maximum profile deviations (dimensions and shape) shall not exceed the tolerances specified as following data (or equivalent tolerances);
Bending quality: ability to bend the profiles of the specified configuration at the specified maximum steel thickness; cracking of the steel or metal coating is not permitted for all required steel grades.Maximum production speed: 0-15 metres per minute;
Material: 0.4-0.8mm, up to 235MPA GI or color steel
Composition of machine:
1. 5T manual decoiler
2. Feeding→forming station→Post cutting system
3. out-table
4. Hydraulic station
5. Control desk
6. Spare part list
2. Feeding→forming station→Post cutting system
3. out-table
4. Hydraulic station
5. Control desk
6. Spare part list
Profile, layout & production flow:
（1)
Material of the profile: GI or color steel
Thickness range: 0.3-0.8mmCoil width: 1000mm
Height: 18±1，effective width: 836±5mm
Finished product length: from 500 mm to (at least) 12’000 mm
（2）
（3） Layout of machine（only for reference, the exactly one will be send to customer in 20 days after confirmed order）
Working direction base on customer request:
Working direction base on customer request:
The production flow of equipment:
Decoiler→ Feeding→roll forming→post cutting →out-table
Packaging&Delivery
Packaging Details:Container
Delivery Detail:Shipped in 30 days after payment.
Composition
5T hydraulic de-coiler with coil car
Dimensions: 1700mm*1000mm*800mm
Width of feeding: 1250mm
Capability: 5 Ton
Inter diameter: 480-570mm
Maximal out diameter: 1500mm
Mode of expand &fight: inner expand &fight by manual
Way of feeding: manual
Color: blue
Quantity: 1
Feeding
Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
Feeding type: adjustableFeeding width:900-1000mmmm
Entrance and guide roller: diameter is ￠56mm, material is SAE1045,surface with chrome
Quantity: 1
Forming Section
Material of the profile: GI or color steel
Thickness range: 0.3-0.8mmMain motor power:5.5kw, AC motor, motor inside of main machine (Brand: Guomao of China) （according the final design）
Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
Roll station: about 18 stations （according the final design）
Roller material:ASTM1045 chrome plated surface with chrome,CNC,
Shaft diameter: ￠70mm material: SAE1045 with quenching and tempering
Roll station: about 18 stations （according the final design）
Roller material:ASTM1045 chrome plated surface with chrome,CNC,
Shaft diameter: ￠70mm material: SAE1045 with quenching and tempering
Machine roll forming speed:not less than 30m/min
Transmission: by chain, one inch, single line
Roll former has leveling bolts in the base for adjust the leveling
Machine base frame adopt H beam welding steel
In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
Machine adopt new station to make machine more strong
To avoid accidents,all of drive part adopt protect cover
Color of machine: Blue and yellow (or base on customer request)
Quantity: 1
Transmission: by chain, one inch, single line
Roll former has leveling bolts in the base for adjust the leveling
Machine base frame adopt H beam welding steel
In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
Machine adopt new station to make machine more strong
To avoid accidents,all of drive part adopt protect cover
Color of machine: Blue and yellow (or base on customer request)
Quantity: 1
Post cutting system
Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included;
Cutting after forming: Cut the sheet after roll forming to required length
Hydraulic drive uses the same hydraulic unit with pre-cutting
Uses two hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife.
Material of blade:Cr12, 58-62 HRC hardness
Cutting power by hydraulic,4KW
Working pressure: 12Mpa adjustable
Length measuring: Automatic encoder length measuring, brand: Omron
The cutting sequence is also contained and controlled by the same PLC program
Tolerance of length: +/- 1.5mm for each piece end product
Quantity: 1
out-table
Jointed by 60mm*40mm tube
Size: 1.0m long*0.8mwide*0.6-1mhigh
One out table with two support roller
Hydraulic station:
Hydraulic power: 4kw
Working pressure: 12Mpa adjustable
Solenoid valve: 1 group
Hydraulic oil: 46# hydraulic oil
Color； Blue (or base on customer request)
Quantity :1
Control desk：
1）Programmable setting of profile length and quantity
2）Programmable cutting unit, various lengths in one programming cycle withoutquantity restrictions (without stopping the operating equipment): will be provided. 5 groups datas canbe set in one time
3）Automatic stopping of the equipment after completion of the cutting programme:will be provided.
4）Operating system language: English and Chinese
5） Voltage, Frequency, Phase: 415 V, 50 Hz, 3Phase
6） Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
7）Length inaccuracy can be amended easily.
8）Control panel: Button-type switch and touch screen
9）Unit of length: millimeter (switched on the control panel)
10） PLC brand: Panasonic
11）Frequency converter brand: Yaskawa, quantity: 1
12）Touch screen: Taiwan Weinview
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