300Bottles/Hour Automatic 5 Gallon Bottle Water Production Line
This is the full set of automatic 5 gallon water production equipments which are controlled by PLC system and use imported electric elements,the capacity is 300 bottles per hour, the production line is including related intems as below:
Typical production Process of 5gallon bottled drinking water production line:
RO Water Purification System - Automatic Decapper - Bottle Exterior/Inner Washing Machine - Bottle-Feeding Machine - Bottle Rinsing Filling and Capping Machine - Label-Shrinking Machine.
Technical Paramater:
Capacity: 100 bottles per hour( for 5 gallon/20L bottle)
Suitable Bottle Sizes: 3 gallon, 5 gallon, 12L and 20L bottles
Standard Voltage Level: Three phase: 380V, 50HZ; Single Phase: 220V, 50HZ
Material: High Quality 304 Stainless Steel( thickness of 1.0mm-1.5mm)
Water treatment solution: R.O Water purification system with the capacity of 2000 Liters per hour
The complete production line is including below machines:
1, 6000L/H Reverse Osmosis system (Dow Flimtec menbrane, high efficiency CNP pump)
2, Automatic Caps (Lid) pulling machine JBG-1(300BPH)
3, Automatic Empty bottle Inner & Outer brush washer: JNWS-1
4. Automatic Empty bottle loader: JSP-1
5. Automatic 5 gallon bottle Automatic inside Rinsing /Filling/Capping Machine : XG-J/100(300BPH)
6. Automatic Caps cleansing and dosing system: JSG-1
7. Automatic Caps sleeve shrinking sealing machine: FK-2
8.Air compressor system for the 300BPH filling line (Piston type Non-oil LP air compressor) LB30100
Drawing of the complete production line
Pictures & Specification of Each Items
1. Automatic Bottle Decapper
Features:
1) It is controlled and completed by PLC automatically through precise orientation with little manpower and low working intensity.
2) The complete set of equipment is manufactured by high-tension stainless steel materials and stainless plate steel with precise argon arc, infrequent distortion and beauty welding veins.
3)In order to make the performance of the device more stable, the electrical components are manufactured elaborately by imported series of products or name brand series of products at home.
4)Body material:SS304.
Technical Parameter:
Capacity | 200-300B/H |
Bottled Dimension | 1)Dia270×490×Dia56mm 2)Dia230×415×Dia56 mm |
Cap’s specification (mm) | Dia58×40 (strip:L18mm,W:7.5mm) |
Input power: | 1.15kw;AC 380V±5%; 50HZ |
Size | 475×655×1750(mm) |
2. Automatic Bottle Inner & Outer Washing Machine
Features:
1) This inner & exterior washing machine for 5 gallon recycled bottle, which is the necessary machine for the empty bottle pre-washingt of drinking water product line,featuring with simple structure, easy operation and good scrub performance.
2) Working process: brush washing and water flushing
3) With import brand electric elements to ensure the reliability of the machine
4) Reliable performance and high working efficiency
5) Body material:SS304.
Technical parameter:
Capacity | 200-300B/H |
Bottled Dimension | 1)Dia270×490×Dia56mm 2)Dia230×415×Dia56 mm |
Cap’s specification (mm) | Dia 58×40 (strip:L18mm,W:7.5mm) |
Input power: | 2.5kw;AC 380V±5%; 50HZ |
Size | 1650×960×1945(mm) |
3. Automatic Empty Bottle Loader
Features:
1)The device employs key components of electrical appliances and metal materials manufactured by name brand factories from home and abroad.
2) Easy operation and reliable performances.
3) Beautiful appearance, anti-corrodibility, thorough disinfection, effective anti-air pollution and high quality.
Technical Parameter:
Capacity | 200-300B/H |
Bottled Dimension | 1)Dia 270×490×Dia56mm 2)Dia230×415×Dia56 mm |
Cap’s specification (mm) | Dia 58×40 (strip:L18mm,W:7.5mm) |
Input power: | 0.5kw;AC 380V±5%; 50HZ |
Size | 2000×500×1100(mm) |
4. Automatic Bottle Rinsing Filling and Capping Machine
Features:
1) Controlled by PLC with the functions of automatic finish, precise orientation, little manpower and low working intensity.
2)The complete set of equipment is manufactured by high-strength stainless steel materials and stainless plate steel with precise argon arc, little distortion and fair welding veins
3) Beautiful appearance, anti-corrodibility, thorough disinfection, effective anti-air pollution and high quality
4) Microcomputer Auto Bottle Washer & Filler and Capper in one unit.
5)Body material:SS304.
Technical Parameter:
Items | Specification |
Production capacity | 300Buckets/hour |
Bottle’s capacity | 18. 9 Liters (equal to 5 gallons) |
| 11. 3 Liters (equal to 3 gallons) |
Bottle’s specification (mm) | Φ270×490×Φ56 |
| Φ230×420×Φ56 |
Cap’s specification (mm) | Φ58×40 (strip:L18mm,W:7.5mm) |
Rated input power | 4.0KW |
Electromotor power | Bottle convey motor | 0.37KW |
Tap water washing pump | 0.37KW |
Disinfectant washing pump | 0.37KW*3 |
Pure washing pump | 0.37KW |
filling pump | 0.55KW*2 |
Cap-aligning electromotor | 0.06 KW |
Power supply | AC 380V±5% 50Hz |
Rated current | 28A |
Net weight | 450kg |
Outer size | 3830×970×1600(mm) |
Requirement of air compressor | 0.1 M³ 0.17 M³/Min 0.8Mpa/Cm² |
Requirement of water supply | 7.5M3/H |
Working Position | Double row six stations for washing the bottle,two for filling ,two for capping |
| The first, second third station: disinfectant washing The four station: drip-dry The five station:tap water washing The six station:pure water washing |
5. Cap Sterilizer
6. Automatic Steam Sealing Machine
(1)Function & Features:
Shrink the film around the cap, extending the storing time.
(2)Technical Parameter:
Capacity: | 200-300 B/H |
Power: | 4.4KW;16A |
Dimension(mm) | 2000x400x980 |
Weight: | 55KG |