II. The whole processing line of mini rice bran oil mill plant:
1. Rice Bran Pretreatment and Expanding Workshop
2. Rice Bran Solvent Extraction Workshop
3. Crude Rice Bran Oil Refining and Dewaxing Workshop
Section 1: Rice Bran Pretreatment and Expanding Workshop of mini rice bran oil mill plant
A. Flow Chart of mini rice bran oil mill plant:
Rice Bran→ magnetic selection →Rice Bran Separation→Softening&Tempering→
To Expansion→Drying&Cooling
B. Quaity Index of Crude Rice Bran Oil:
Item | Quality index |
Smell & Taste | Rice bran oil inherent original smell and taste, no desirable odor |
Moisture&Volatiles (%) | ≤0.2 |
Insoluble Impurities (%) | ≤0.2 |
Acid Value(KOH) (mg/g) | ≤4.0 |
Peroxide Value(mmol/kg) | ≤7.5 |
Residue Solvent(mg/kg) | ≤100 |
C. Process Description of mini rice bran oil mill plant:
1) Magnetic Selection of mini rice bran oil mill plant
Cylinder Magnetic Selector is mainly composed of the shell, rotary door, and magnetic core.
The magnetic core consists of shunt Umbrella hat, magnetic ring and magnetic core cylinder.
The materials will fall down from the upper flange mouth, homodisperse fall through a shunt
umbrella hat, during this process the mixing iron impurity will be quickly attracted by the magnetic ring, thus separated with the oil material. The Cylinder magnetic selector has the advantages
of running without electric power, saving energ, and ease-maintenance.
2) Bran&Chaff Separation of mini rice bran oil mill plant
The Bran&Chaff Separation is mainly achieve by Chaff &Bran Separation Sieve. For the rice
bran is mixed with broken rice, fine broken rice, and sometimes even the integrity rice mixed in
the sieve damage or poor assembly reasons. So if they were not separated out, it will accelerate
the abrasion of the extruder. What's more, the broken rice contains many starch, this will lead
the problem of the failure of pressure formation. This separation sieve has four layers screens,
this is equivalent to two screens yield, with the characteristics of large output, good separation
effects.
3) Softening of mini rice bran oil mill plant
The Vertical Softening Pot consists of several layers of super posited pots each layer of the
pot structure of is basically the same. They all have the edge and bottom laminated sandwich,thesteam enters through the sandwiches to heat and soft the material. There has a vertical axis
through the center of each layer of the softening pot, and each layer of the pot has two paddle
stirring wings, which are fixed on the vertical axis, the paddle stirring wing stirs the materials.
And each layer of the pot has bed opening and each bed opening has an automatic flow
controlling gate, through controlling the blanking quantity reach the goal of controlling the height of the material height. Meanwhile, each layer of the sidewall of the pot body has the exhaust
pipe, the exhaust pipes are connected to the exhaust collector, thus to drain the evaporating
steam in the process of softening.
4) Extrusion/Puffing rice bran oil processing plant
The tempered rice bran will be extruded by the extruder in order to strengthen the extrusion
effect. The oil material will be extruded, kneaded, sheared, pressurized, and under the effected
of a series of wetted the gushed steam and friction functions, the oil material's cell has been
completely destoried, the oil will be fully exposed. At the end of the extrusion screw, the
material pressure and temperature is very high, the high pressure and temperature material get
out of the hydraulic die head will expand and the moisture of the material will evaporate quickly for the sudden release of the pressure, then we can get the loose, porous and high strength extrusion materials.
5) Cooling of mini rice bran oil mill plant
The extruded material will go into the plate dryer, through the adjustment of the plate dryer, the material can reach the best moisture and the optimum temperature to extraction.
Section 2: Rice Bran Solvent Extraction Workshop of mini rice bran oil mill plant
A. Rice bran solvent of flow Chart for mini rice bran oil mill plant:
Evaporation and Steam Stripping → Rice Bran →Oil extraction→ Mixed oil → processing→Crude oil → Solvent collection←Wet cake desolventizing→Finished cake
B. Process Description of mini rice bran oil mill plant :
1) Solvent Extraction Procedure of mini rice bran oil mill plant
2) De-solventizing Process Procedure of mini rice bran oil mill plant
3) Evaporation Section of mini rice bran oil mill plant
4) Solvent Condensation&Water Distribution Section of mini rice bran oil mill plant
5) Tail Gas Absorption Section of mini rice bran oil mill plant
Section 3:Crude Rice Bran Oil Refining and Dewaxing Workshop of mini rice bran oil mill plant
A. Rice bran oil refinning Flow Chart for mini rice bran oil mill plant:
B. Process Description of mini rice bran oil mill plant:
1) Hydration Degumming, Alkali Refining Technology of mini rice bran oil mill plant
2) Decoloration Technology of mini rice bran oil mill plant
3) Deodorization of mini rice bran oil mill plant
4) De-waxing of mini rice bran oil mill plant
Main Projects Scope:
♦ 30-5000T/D oilseeds pretreatment, extraction project.
♦ 10-500T/D crude oil refining, fractionation project.
♦ Oilseeds protein, phospholipid project.
♦ Natural pigment extraction project.
♦ Grain deep processing project.
Typical Project:
♦ 30-1000T/D rice bran pretreatment, expanding, extraction project.
♦ 30-600T/D rice bran oil refining project.
♦ 150-1000T/D cottonseed dephenolizing protein.
♦ 10-1000T/D palm fruit oil pressing project.
♦ 10-500T/D Non acid method biodiesel production project.
♦ 10-2000T/D corn deep processing project.
III. ABOUT HUATAI CEREALS&OILS MACHINERY CO.:
♦ More than 60 years manufacture histories.
♦ Largest oil machine manufacturer in China.
♦ 100,000 m² of factory total area and 180 senior engineering technicians.
♦ 23 National patents.
♦ 87 million yuan fixed assets.
♦ 150 million annual sales turnover.
IV. HUATAI COMPANY ADVANCED EQUIPMENTS:
V. HUATAI NATIONAL PAENTS
VI. HUATAI CUSTOMERS VISITING OVER THE WORLD:
VII. HUATAI PROJECT INSTALLATION:
VIII. QUESTIONS & ANSWERS OF HUATAI:
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. For example, rice bran, corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.
2. Q: What's the capacity?
A: 30-5000 tons per day. Of course, we can manufacture as customized order.
3. Q: How long is the warranty?
A: After installing qualified, we guarantee the main parts nature time 1 year.
4. Q: Can you install the machine in local place?
A: Yes! We are a collection of r &d, design, manufacture, installation and training! We can make turnkey project.
5. Q: How to contact with you?
A: Kindly check the below picture.
If you want to know more information about our project, Please Leave Messenge on below form and click " send" blew . I will reply to you . thanks!
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