Product Application

Our energy saving middium-frequency induction furnace(induction melting furnace/melting induction furnace) is mainly for steel/iorn scrap      melting in steel factory for steel melting and use steel billets continuous casting machine(CCM) to produce steel billets, also could be used in     iron ca-sting industry etc. Usually we as our customers production plan and inquiries to design the furnace capacity and other characters, also   based on our customers electric power capacity planned. Usually our customers just inform us basic inquiry information like finishing steel goods type and production capacity one year, we'll design the suitable capacity furnace and other machines technical proposal to our customers,        including whole factory design, erection, steel billets casting machine, hot rolling mill design and supplying in the best quality, service and price.  For your reference steel melting induction furnace capcity and electric power required matching list as below, just for your initial reference

Main Features

Melting induction furnace is composed of furnace body, hydraulic system, water cooling cable and furnace body changing switch.
1. Furnace body
Furnace body consists of furnace body frame, furnace body base, inductor, yoke.
a、 Furnace frame and base is made of high intensive whole steel structure, to guard no deformation in long working time, operation top table use checkered steel plate, also no deformation at longtime using.
b、 Inductor coil power difference is below ±5% between its designed and made, using oxygen-free T2 extruded rectangular copper tube, which be trapezoidal winded by special mould to keep coil rigidity, mini power lost and max electromagnetic transduction rate.
c、 Yoke use the best quality silicon steel, stack made, stainless steel two side clamping, yoke cling inductor, in middle of them using high temp. insulation layer, stainless clamping steel plate with special designed water-cooling parts, to cooling the yoke reaching at room temp. , so yoke could be without deformation and strength the inductor coil rigidity when furnace working, such yoke structure also let furnace body whole structure be much more strength.
2.Hydraulic system
Hydraulic system constants of hydraulic station, oil cylinder and operation table.
Hydraulic station includes tank, hydraulic pump, all kinds of valves and pressure meters. Electronic buttons of operation table to control furnace body dumping rotation, stop and reset.
Furnace body dumping rotation action is controlled by two DG hydraulic cylinder with speed limiting shut-off valves at its oil input head. To avoid furnace body rapid dumping down accident because of hydraulic pipe suddenly broken. Furnace body dumping action is controlled by electric control speed change valve, let operate become much more convenient and easy.
3. Water cooling cable
Water cooling cable use oxygen-free copper T2 material stranded copper strand, covering high intensive flame retarding rubber tube. Cable head is cold press molding, good contact and strong tensile ability, at high temp. environment it is no deformation, good contacting, longtime using, strong impermeability, easy replace and maintenance.
 

Name: Induction furnace body
Brand: IME-Shenggang
Original: China
Steel frame furnace body
Hydraulic cylinder tilting system
Electric magnetic yoke technology to save energy and improve furnace melting efficiency
Water cooling copper induction thickness coils
Much more larger crucible melting capacity per tap.

Induction furnace main Parts (II)

Name: MIF power supply cabinet
Brand: IME-Shenggang
Original: China
Our MIF power supply cabinet use GGD standard style cabinet, separated cabinets are loaded on a steel base, grouped a completed cabinet by connectors. Inner side main parts are including low voltage air-breaker, rapid fuse, rectifier, inverter and all kinds of control transformer and driver electronics. On cabinet there are all kinds of indicating meters and operation buttons. As the core control part---main control board also has been installed on cabinet door.
Reference parameters as following list:

Induction furnace main Parts (III)

Name: Oil-immersed reactor
Brand: IME-Shenggang
Original: China
This equipment use large capacity oil-immersed reactor , its  function as below: a. let rectifier output much more smoothing and constant; b. when convertor control silicon has been shorted through, the reactor limits control silicon increasing rate and max short circuit capacity; c. limit MF circuit into outside power net, insulated outside high voltage; d. comparing old water-cooling reactor it has more good characters.

Induction furnace main Parts (IV)

Name: capacitor
Brand: IME-Shenggang
Original: China
Compensation capacity group use new large non-poisonous medium material and air cooling, each capacitor unit has large capacity, low consumption lost, small space occupied etc. good characters, using large section water-cooling copper busbar connecting, which keeps working temp. below 45℃ to low down power transferring lost.